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4080.LGV76XL - Linear Rail - 6,400-10,000 N radial load/slide

The Saibo V rail system (LGV) as standard, consists of a Double Edge Spacer Rail, Black Anodised Aluminium Carriage Plate, two Concentric Bearings, two Eccentric Bearings, Cap Wipers or Lubricators. Rails in all sizes are machined from Cold Drawn, Induction Hardened Steel, manufactured in Germany. The rail is then Precision Ground on both running surfaces and mounting surfaces. This provides a high precision/quality rail with excellent wear resistance and hardening properties to 62 HRC.

The LGV range is designed to work in dirty conditions, even at high speeds. Unlike regulating ball rails, the LGV system will not catastrophically fail, even when wear does occur. Maintenance/adjustability of the systems can be achieved by adjusting the Eccentric bearings to the required tolerance.

Specification Details:

  • Space Envelope Width:
    Carriage = 185mm
    Rail = 76mm
  • Height: 58.5mm
  • Length: 180-1710mm
  • Maximum Load Capacity: 10000 N
  • Number of beams: N/A
  • Extension Type: N/A
  • Material: Cold Drawn, Induction Hardened Steel
  • Vibration Resistance: 10

Profile:

Suitable For:

  • HIGH CAPACITY DOOR SYSTEMS - for all applications
  • MACHINE BUILDS - Precision Positioning Systems, Handling Units
  • SAFETY GUARDING - sliding gates extending protective systems
  • ROBOTICS – Robotic and automated applications
  • SPECIAL VEHICLES - commercial and response, battery removal units, sliding hatches, sliding doors, sliding panels

The LGV system includes Double Edge Space Rail, Carriage Plate, Concentric Bearings, Eccentric Bearings, Cap Seals or Lubricators. These components are designed to be interchangeable with all international standard suppliers.

Double Edge Spacer Rail: Manufactured from high quality bearing steel. Deep hardened on the rails running surface for increased wear resistance.

The 70° Double V running surfaces are ground together to ensure parallelism. The body of the rail remains soft allowing for extra holes to be machined if required. There are 3 standard sizes available, with a maximum single length of 1,700mm for PG1 (Precision Grade 1) and 5,500mm for PG3 (Precision Grade 3). Longer lengths can be achieved with butted sets, however this can only be done with P1 grade rail.

Concentric & Eccentric Bearings: Manufactured from high quality bearing steel. Whole body hardened for high wear resistance. Can be supplied as either Twin or Double Row Bearings.

All bearings are supplied as standard with shot fixing bolts, longer fixing bolts available on request.

Cap Seals: Lubricated felt wipers within the cap seal contact the working surface to increase load capacity and life of the system.

By covering the bearing with a cap seal, extra protection is given against dust and dirt ingress.

Lubricators: The Lubricated felt wiper contacts the rails working surface to increase load capacity and life of the system. The felt wiper is pressed lightly by a small spring on to the rails working surface to ensure minimal friction. Lubricant is re-filled through a fill hole on back of the unit.

CAD - Carrier

CAD - Rail - (4080.LGV76XL.0360mm)

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Data Sheet & main product information -

4080.LGV76 length 180mm - 3D STEP FILE -
4080.LGV76XL – length 180mm

4080.LGV76 length 270mm - 3D STEP FILE -
4080.LGV76XL – length 270mm

4080.LGV76 length 360mm - 3D STEP FILE -
4080.LGV76XL – length 360mm

4080.LGV76 length 450mm - 3D STEP FILE -
4080.LGV76XL – length 450mm

4080.LGV76 length 540mm - 3D STEP FILE -
4080.LGV76XL – length 540mm

4080.LGV76 length 630mm - 3D STEP FILE -
4080.LGV76XL – length 630mm

4080.LGV76 length 720mm - 3D STEP FILE -
4080.LGV76XL – length 720mm

4080.LGV76 length 810mm - 3D STEP FILE -
4080.LGV76XL – length 810mm

4080.LGV76 length 900mm - 3D STEP FILE -
4080.LGV76XL – length 900mm

4080.LGV76 length 990mm - 3D STEP FILE -
4080.LGV76XL – length 990mm

4080.LGV76 length 1080mm-3D STEP FILE -
4080.LGV76XL – length 1080mm

4080.LGV76 length 1170mm-3D STEP FILE -
4080.LGV76XL – length 1170mm

4080.LGV76 length 1260mm-3D STEP FILE -
4080.LGV76XL – length 1260mm

4080.LGV76 length 1350mm-3D STEP FILE -
4080.LGV76XL – length 1350mm

4080.LGV76 length 1440mm-3D STEP FILE -
4080.LGV76XL – length 1440mm

4080.LGV76 length 1530mm-3D STEP FILE -
4080.LGV76XL – length 1530mm

4080.LGV76 length 1620mm-3D STEP FILE -
4080.LGV76XL – length 1620mm

4080.LGV76 length 1710mm-3D STEP FILE -
4080.LGV76XL – length 1710mm

4080.LGV76 length 1800mm-3D STEP FILE -
4080.LGV76XL – length 1800mm

4080.LGV76 length 1890mm-3D STEP FILE -
4080.LGV76XL – length 1890mm

4080.LGV76 length 1980mm-3D STEP FILE -
4080.LGV76XL – length 1980mm

4080.SLC76A.LB - 3D STEP FILE -
4080.SLC76A.LB - Carrier

4080.SLC76A - 3D STEP FILE -
4080.SLC76A - Carrier

4080.SLC76B.CW - 3D STEP FILE -
4080.SLC76B.CW - Carrier

4080.SLC76B.LB - 3D STEP FILE -
4080.SLC76B.LB - Carrier

4080.SLC76B - 3D STEP FILE -
4080.SLC76B - Carrier

4080.SLC76C.CW - 3D STEP FILE -
4080.SLC76C.CW - Carrier

4080.SLC76C.LB - 3D STEP FILE -
4080.SLC76C.LB - Carrier

4080.SLC76C - 3D STEP FILE -
4080.SLC76C - Carrier

High Capacity Door Systems

Suitable for all applications where a high capacity door system is in use.

To find out how we can help with High Capacity Door Systems using LGV rails contact us info@gsfslides.com

Machine Building

The design and construction of specialised operational machinery and machine guards. The excellent range of Saibo hardened linear rails are designed to be economical whilst offering exceptional service life required in machine guarding.

General

Specification and design of linear movement systems incorporating linear rails and telescopic slides for use in machine guarding applications and the design and installation of manufacturing, cargo handling and other situation specific plant and machinery.

In such industrial applications, reliability and robustness are key requirements. When incorporated into automated plant, movement precision is also vital. The load capacities indicated on our high-end range represent the maximum load that can be carried whilst causing a slide deflection at full extension of no more than 1% of the slide's closed length. This is a much higher and more rigorous standard than is typically used by others for measuring slide load capacities, as a results our customers have come to rely on Sliding System's products for their durability and strength.

Our range also includes slides that operate with ultra-high precision based on innovative roller bearing technology, and which are self aligning.

Our design team has the ability to offer all or any of these components when working alongside your own engineering team.

Safety Guarding

Saibo compact linear rails are ideal for Safety Guarding systems such as sliding gates or extending safety protective systems.

To find out how we can help with safety measures using Saibo rails contact us info@gsfslides.com

Robotics

For use in robotic and automated system applications.

To find out how we can help with robotic and automated systems using LGV rails contact us info@gsfslides.com

Motor Manufacturing Plant

Telescopic Slide and Linear Rail components for lineside delivery and component handling systems

Automated Production Lines

Linear movement components and telescopic slides for use on repetition-intensive automated production lines. Components require a high resistance to localised wear patterns, uniform operating loads and designs capable of working at fast speeds with high accelerations.

Manually Operated

Linear rail and telescopic slide products for component delivery and handling at line-sideassembly stations.

The breadth of our product range gives you an unparalleled advantage when engineering solutions for delivery systems that have to accommodate large irregular shaped components or sub assemblies within space restricted line-side delivery stillages.

Correct selection and specification of the slide system will ensure maximisation of the space inside the delivery stillage and production efficiency while accommodating the natural variations of manual handling present in a time sensitive assembly environment.

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